top of page

Industrial Wound, Burn Secondary to Explosion

Updated: Apr 24

Moulage: A Collaboration of Experts

Mannequin head with realistic facial and neck moulage

Skill Level

Intermediate

Time Frame:

8–10 minutes (does not include dry time).

Ingredients:

2 Tbsp. waterbased lubricating gel

2 tsp. of petroleum jelly

(SIM-Safe) yellow, colorant

(SIM-Safe) brown, colorant

Odor: (SIM-Safe) "Decaying matter"

Supplies: (Shop www.moulageconcepts.com for all your moulage needs!)

Supplies:

(Shop www.moulageconcepts.com for all your moulage needs!)

Moulage gel, flesh

Setting powder, translucent

Make-up, black non-staining

Make-up, burn red non-staining

Make-up, maroon non-staining

Equipment:

Tongue depressor

Paint brush, small

Paint brush, large

Make-up Sponge

Technique:

Using a small paint brush, spread a thin layer (approximately 1/8" thick) of combined moulage gel, flesh over the skin, stretching upward to create a large abstract shaped approximately 3" x 4".

Moulage: Mannequin head with realistic facial injuries

​(Figure 1)

Working quickly, blend the outer perimeter into skin. To blend: Using the flat edge of your utensil, smooth the perimeter of the gel edges outward, thinning the material. Allow gel to air dry for 2–3 minutes or (depending on humidity) and dry to the touch.

Applying moulage to a training mannequin head

(Figure 2). Using the end of a tongue depressor or rounded edge instrument, create large indentions or craters into the moulage, and lifting carefully along the edge to create a skin edge.

Applying moulage to a clinical training mannequin face. Moulage Concepts.

(Figure 3)

To "degloss" the gel and blend into victims skin tone, apply translucent setting powder. Using a make-up sponge that has been dipped in powder (gently tap edge of brush to container to release the excess powder), blot the surface of the gel until matte or no longer shiny.

Moulage makeup being applied to a mannequin face. Moulage Concepts.

(Figure 4)

Moulage Concepts logo and mannequin head with simulated wound being created

(Figure 5)

Create wound dimension: Using a small paint brush that has been dipped in a red moulage gel, paint the skin surface, inside of the exposed area or crater, using a gentle blotting motion. Using the tip of the brush, coat the (inside) skin surface, blotting lightly as it dries to create wound depth and visual texture.

Moulage application with a brush on a face, simulated burns

(Figure 6)

Using a large paint brush that has been lightly dipped into red make-up, (to the lower edges of the brush only) create 1st degree burns and abrasions by applying reddening to the skin using a gently blotting technique.

Moulage Concepts: brush applying wound effects to mannequin face

(Figure 7)

Using a large paint brush that has been lightly dipped into maroon make-up, (to the lower edges of the brush only) create areas of texture by applying maroon color randomly over the reddened skin areas.

Applying moulage wound to a shirt, with neck injury and Moulage Concepts logo.

(Figure 8)

Moulage Concepts mannequin with simulated facial injury

(Figure 9)

Using a large paint brush that has been lightly dipped into black make-up, (to the lower edges of the brush only) create smoke residual and char marks by lightly blotting black colorant over the skin, edges of clothing and hairline.

Dispatch:

Station 1, Rescue 1332 respond Code 3, Cattralia No. 12 mine & Quarry at Industrial Junction. Reports of Multiple Injuries. City Fire in route 1600. Dispatch clear.

On Scene: Front entry of mine shaft entrance. Using a make-up sponge, apply white makeup to the face of adult simulator patient, blending well along jaw line. Create burn patter over hands, lower arms, chest, neck and face. Place victim laying flat on ground on top of multiple pieces of large and small rubble. Using clear gel, create ear drainage by placing a small drop of gel at opening of ear (do not place inside ear).Create beads of sweat on the skin by applying a light mist of pre-made sweat mixture to the forehead, chin and upper lip of patient. Instruct patient to appear awake but dazed, speak in a horse voice and cough intermittently. Create a multi-casualty rescue scene by placing multiple simulators dressed in charred clothing near the explosion site. Instruct patient to make unsuccessful attempts to move toward the rescuers when they arrive on scene.

Use in Conjunction With:​

Odors: Smoke

Odors: Explosion

Vomitus Cleanup and Storage

Carefully remove wound from burn wound from simulator; using a soft cloth, lift the wound around the edges of the gel. Using a gentle upward motion, continue to peel away the wound until all gel has released from the skin. Using a soft clean cloth or make-up remover towel, remove the make-up and any remaining product residue from the skin per manufactures instructions.

The information contained on this page does not and is not intended to convey medical advice and should be used for simulated training purposes only. Moulage Concepts or contributing authors are not responsible for any actions or inaction on your part based on the information that is presented here. Please consult a physician or medical professional for personal medical advice or treatment.

DISCLAIMER: By providing links to other sites, Moulage Concepts does not guarantee, approve, or endorse the information or products available on these sites. Please note that all opinions expressed by our contributors are their opinions and do not represent the company they work for. All content is owned by the blogger and therefore cannot be copied, distributed, or repurposed without prior consent.

___________________________________________________________________________

Bobbie Merica is a medical/trauma moulage expert, author and CEO of Moulage Concepts, an nationwide moulage company specializing in training, supplies and education. Utilizing best practice techniques, Bobbie's teaching methods have simplified the complex, enabling everyone to create Moulage that is quick, cost effective and convincing. Get her free tutorial blog with expert weigh-in at www.moulageconcepts.com/blog and join us in creating moulage that looks, feels, sounds, and even smells like the real thing!

Moulage Concepts logo: Bridging the Gap in Simulation

Visit Moulage Concepts at www.moulageconcepts.com for all your moulage supplies,

Author: Bobbie Merica, Publisher: FA Davis 2011

The recipes contained in this handout are for personal use only and is, unless otherwise stated, the property of Moulage Concepts. Copyright and other intellectual property laws protect these materials. Reproduction, re-transmission or any type of public display or teaching of these materials, in whole or in part, in any manner, regardless of monetary gain is a violation of copyright law Expert content remains the intellectual property of holder.


Moulage Concepts Inc. Training Leaders for Preparedness


           For training you can see, feel, hear, and smell.

           (C) 2025 Moulage Concepts Inc.

           All Rights Reserved

 
 
 

Comments


bottom of page